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Power Steering Pump - (VIN Range: 07 Model Year->Current): Installation

  1. Install the power steering pump and bracket.
    • Install the 3 power steering pump front bolts and lightly tighten, then back off each bolt a 1/4 turn.
    2. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  2. Raise the vehicle.
  3. Install the power steering pump rear fixing bracket retaining bolt.
    • Reposition the charge air cooler inlet pipe to gain access to the power steering pump retaining bolt.
    • Tighten the bolt to 25 Nm (18 lb.ft).
    4. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  4. Lower the vehicle.
  5. Tighten power steering pump front retaining bolts to 24 Nm (18 lb.ft).
  6. Connect the power steering supply hose.
    • Remove the blanking caps from the ports.
    • Remove the hose clamp.
    7. NOTE: Lubricate the seals with clean power steering fluid.
  7. Connect the power steering high-pressure pipe union.
    • Remove the blanking caps from the ports.
    • Install a new O-ring seal.
    • Tighten the Torx bolt to 25 Nm (18 lb.ft).
    • Remove the container.
    8. CAUTION: Lubricate the new seals with clean refrigerant oil.
  8. Install the A/C low pressure pipe to the compressor.
    • Remove the blanking caps from the ports.
    • Install a new O-ring seal.
    • Tighten the bolt to 9 Nm (7 lb.ft).
    9. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  9. Raise the vehicle.
  10. Connect the charge air cooler inlet hose.
    • Tighten the clips.
  11. Secure the charge air cooler inlet pipe.
    • Install the two retaining bolts.
    • Install the retaining nut.
    • Tighten to 10 Nm (7 lb.ft).
  12. Install the upper arm and brake line heat shields.
    • Install the 3 bolts.
    • Install the 3 nuts.
  13. Install the fender splash shield lower trim panel.
    • Install the 4 clips.
  14. Install the front LH fender splash shield. Refer to Fender Splash Shield article.
  15. Install the wheel and tire.
    16. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  16. Lower the vehicle.
  17. Install the accessory drive belt. Refer to ACCESSORY DRIVE BELT .
  18. Install the auxiliary battery tray. Refer to Auxiliary Battery Tray article.
  19. Recharge the A/C system Refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging article.
  20. Install the cooling fan shroud. Refer to COOLING FAN .
  21. Check and top-up power steering fluid level. Refer to Power Steering System Filling and Bleeding article.
  22. Install the engine cover. Refer to Engine Cover - 2.7L Diesel article.
  23. Connect the battery ground cable. Refer to Specifications article.
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