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Home >> Land Rover >> 2012 >> LR4 HSE Lux >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Engine (V8 5.0L Petrol) >> Removal & Installation >> Crankshaft Pulley >> Installation

Crankshaft Pulley: Installation

    • Apply RTV sealant to the crankshaft pulley keyway.
    • Make sure that the RTV sealant is applied in a 2mm diameter bead.
    • Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
      GJ0012795
    2. NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
    NOTE: Skip to step 11 for engines fitted with early RH thread crankshaft bolt.
  2. GJ0012796
  3. Install the special tool.

    Crankshaft Damper Removal/Installation Stud (303-1440)

    GJ0012797
  4. Install the special tool.

    Crankshaft Damper Removal Plate (303-1439)

    GJ0012798
  5. Install the special tool.

    Crankshaft Damper Remover/Installer Body (303-1441)

    GJ0012799
    6. CAUTION: Rotate the crankshaft pulley installation tool anti-clockwise until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.
  6. GJ0012800
  7. Remove the special tool.
    GJ0012799
    • Remove the special tool.
    • Torque: 15 Nm
      GJ0012798
  9. Remove the special tool.
    GJ0012797
    10. NOTE: The original M10 bolts can be reused.
    • Clean the original crankshaft pulley bolts and apply Loctite 270 to the threads before installation.
    • Torque: 65 Nm
      GJ0012802
    11. WARNING: Make sure that a new bolt is installed.
    CAUTION: Tighten the component finger tight first
  11. Install the crankshaft pulley bolt, but do not fully tighten at this stage.
    GJ0012803
  12. Install the special tools.

    Crankshaft Damper Remover/Installer (303-1437)

    Crankshaft Damper Bolt Remover/Installer (303-1438)

    GJ0012804
  13. Torque: 25 Nm
    GJ0012805
  14. Remove the special tool.

    Torque: 25 Nm

    Locking Tool (303-1448)

    G11607275
    15. NOTE: The graphic shows the tool position for LH thread only, RH thread will be the opposite.
  15. Using a suitable stand, support the special tool.
    GJ0012806
    16. NOTE: The use of a torque multiplier capable of 600 Nm will be required
  16. Stage 1: 200 Nm

    Stage 2: 270°

    GJ0012807
  17. Install the special tool.

    Locking Tool (303-1448)

    G11607275
  18. See Figure
    GJ0012805
  19. Remove the special tool.
    GJ0012810
    20. NOTE: The original M10 bolts can be reused.
  20. Clean the original crankshaft pulley bolts and apply Loctite 270 to the threads before installation.

    Torque: 65 NM

    G11606906
  21. GJ0012897
  22. Installer, Stretchy Belt (303-1500)
    GJ0012526
    • Install the cooling fan belt.
    • Install the tool at the 12 o clock position.
    • Rotate the engine clockwise twice, making sure that the belt is seated on both pulleys correctly.
    • Remove the special tool.
      GJ0012527
  24. Install the starter motor.

    Refer to STARTER MOTOR .

  25. Install the radiator.

    Refer to RADIATOR .

  26. Connect the battery ground cable. Refer to SPECIFICATIONS .
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