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Headlamp Assembly: Removal

WARNING: Vehicles fitted with Xenon headlamps, the following precautions must be observed. Failure to comply may result in exposure to ultra violet rays, severe electric shock, burns or the risk of explosion. Ensure the headlamps are switched off at all times. Eye and hand protection must be worn. Never switch on the lamps or test the bulbs with the lamp holder released from the headlamp.
  1. Disconnect the battery ground cable. Refer to Specifications .
  2. Remove the radiator grille. Refer to Radiator Grille .
  3. Remove the headlamp assembly.
    • Release the 2 clips.
    • Disconnect the electrical connector.
    GJ0019125
    4. NOTE: High intensity discharge lamp bulb illustrated.
    NOTE: Do not disassemble further if the component is removed for access only.
    NOTE: If installed, leave the Silica Gel sachet in place.
  4. Remove the headlamp bulb.
    • Remove the cover.
    • Disconnect the electrical connector.
    • Release the clip.
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  5. Remove the headlamp inner bulb.
    • Remove the cover.
    • Disconnect the electrical connector.
    • Release the clip.
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  6. Remove the headlamp outer bulb.
    • Remove the headlamp outer retaining clip.
    • Remove the cover.
    • Release the electrical connector.
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  7. Remove the side lamp bulb.
    • Release the bulb holder.
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  8. Remove the side marker bulb.
    • Release the bulb holder.
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  9. Remove the turn signal indicator bulb.
    • Remove the cover.
    • Release the bulb holder.
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  10. Remove the gas discharge module cover.
    • Remove the 4 screws.
    • Remove the seal.
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  11. Remove the gas discharge module.
    • Remove the 2 screws.
    • Disconnect the electrical connector.
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