Frame Wiring Harness (Vehicles Built From: 01/2007): Installation
- Check the old frame wiring harness against the new frame wiring harness to make sure that they are the same.
- With assistance, install the frame wiring harness.
- Route all of the frame wiring harness electrical connectors and clips into position.
- Secure the brake pipes.
- Secure the exhaust heat shield.
- Using a transmission jack, lower the fuel tank.
- Remove the 4 bolts.
- Connect the fuel pump module electrical connector.
- RH side: Secure the frame wiring harness to the fuel tank.
- Rear of fuel tank: Secure the frame wiring harness to the top of the frame crossmember.
- Install the fuel tank.
- Tighten the bolts to 45 Nm (33 lb.ft).
- Secure the parking brake emergency release cable.
- Secure in the 4 clips.
- Install the fuel tank heat shield.
- Tighten the bolts to 6 Nm (4 lb.ft).
- Tighten the nuts to 3 Nm (2 lb.ft).
- Install the transmission under shield.
- Tighten the bolts to 10 Nm (7 lb.ft).
- RH side: Secure the frame wiring harness to the frame.
- Secure the frame wiring harness to the RH parking brake cable.
- Secure the RH parking brake cable bracket.
- Install the inner section of the parking brake cable bracket.
- Secure the RH parking brake cable.
- Secure the clip.
- Tighten the new bolts to 22 Nm (16 lb.ft).
- Connect the electronic parking brake actuator electrical connector.
- Secure the clip.
- RH side rear: Connect the low brake pad warning lamp electrical connector.
- Secure the 2 clips.
- RH side rear: Connect the ABS sensor electrical connector.
- Secure the 2 clips.
- Spare wheel aperture: Secure the frame wiring harness.
- Secure the 5 clips.
- Secure the parking brake actuator mount bracket.
- Tighten the bolts to 22 Nm (16 lb.ft).
- Connect the LH rear ABS sensor.
- Secure the clip.
- LH side rear: Connect the 2 electrical connectors to the frame wiring harness.
- Secure the electrical connectors.
- Reposition the rear valve block electrical connector.
- Reposition the RH side rear height sensor electrical connector.
- LH side rear: Connect the air suspension valve block electrical connector.
- Secure the clip.
- Connect the electrical connector to the rear LH height sensor.
- Secure the clip.
- Secure the valve block to its mounting.
- LH side: Secure the frame wiring harness.
- Tighten the bolt to 22 Nm (16 lb.ft).
- Secure the parking brake emergency release cable.
- Secure the clips.
- Secure the frame wiring harness to the LH parking brake cable.
- Attach both stabilizer bar links.
- Tighten the nuts to 115 Nm (85 lb.ft).
- Secure the stabilizer bar.
- Tighten the bolts to 62 Nm (46 lb.ft).
- Install the rear wheels and tires.
- Secure the air suspension compressor valve block.
- Connect the electrical connectors to the air suspension solenoid.
- Install the air suspension silencer. Refer to: Air Suspension Muffler information.
- LH side: Secure the air suspension line to the frame wiring harness.
- LH side: Secure the frame wiring harness to the frame.
- Secure the 6 clips.
- Install the air suspension reservoir. Refer to: Air Suspension Reservoir information.
- Connect the ground cable to the wheel arch earth stud.
- Tighten the nut to 25 Nm (18 lb.ft).
- Secure the 2 clips.
- LH side front: Connect the height sensor electrical connector.
- Install the frame wiring harness carrier.
- Install new tie straps.
- Secure to the clips.
- LH side front: Secure the 2 windshield washer jet hoses.
- Reposition the frame wiring harness through the inner fender.
- LH side behind headlamp: Secure the 2 clips to the inner wing.
- LH side behind the front panel: Connect the 2 electrical connectors to the frame wiring harness.
- LH side behind the front headlamp: Connect the frame wiring harness electrical connector.
- Install the windshield washer reservoir filler neck.
- Install the LH front wheel arch liner. Refer to: Fender Splash Shield information.
- Connect the battery ground cable. Refer to: Specifications information.
NOTE:
Make sure the wiring harness is routed correctly.
WARNING:
Secure the component to the transmission jack.
CAUTION:
Note the rear bolt is fitted with 2 washers.
CAUTION:
Note the rear bolt is fitted with 2 washers.