Rear Brake Disc RUNOUT Check
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
NOTE:
RH illustration shown, LH is similar.
NOTE:
It is not necessary to carry out the parking brake shoe 'bedding-in procedure' if the rear brake discs or parking brake shoes have been removed for access to other components.
- Enter the parking brake into the service mode.
- Turn the ignition on.
- Apply, and hold, the footbrake.
- Apply, and hold, the parking brake switch to the RELEASE position.
- Turn the ignition off.
- Release the footbrake.
- Release the parking brake switch.
- Raise rear of vehicle.
- Remove road wheel.
- RH side rear only: Disconnect the brake pad wear indicator sensor lead.
- Remove 2 bolts securing brake caliper to hub. Release caliper from hub and tie aside.
- At 4 points around the disc, measure disc thickness using a micrometer; renew disc if less than service limit or if variation is exceeded: Disc thickness, NEW = 20 mm Service limit = 18 mm. Thickness variation maximum = 0.01 mm.
- Mount a Dial Test Indicator (DTI) to and secure to inboard side of hub using caliper assembly upper bolt hole.
- Position DTI probe 5 mm in from outer edge of disc.
- Tighten the wheel nuts to 140 Nm (103 lb.ft).
- Install spacer washers under the wheel nuts.
- Zero DTI and rotate wheel one complete revolution to measure disc runout. Disc runout must not exceed 0.09 mm (0.003 in).
- If disc runout is outside limits:
- Remove the wheel hub nuts.
- Remove the spacer washers.
- Remove Allen screw securing brake disc to drive flange.
- Remove brake disc.
- Ensure mating surfaces of disc and drive flange are clean.
- Install the brake disc.
- Tighten the Torx screw to 35 Nm (26 lb.ft).
- Tighten the wheel nuts to 140 Nm (103 lb.ft).
- Install spacer washers under the wheel nuts.
- Check disc runout as detailed above.
- If runout is still outside limits, renew disc and/or hub.
- Remove the wheel hub nuts.
- Remove the spacer washers.
- Remove the DTI.
- Install the brake caliper anchor bolts
- Tighten the bolts to 115 Nm (85 lb.ft).
- Tighten the wheel nuts to 140 Nm (103 lb.ft).
- Depress brake pedal several times to set brake pads.
- Remove stands and lower vehicle.
CAUTION:
Do not turn the ignition on when the parking brake service mode has been set, this will result in the parking brake being released from the service mode.
WARNING:
Make sure to support the vehicle with axle stands.
CAUTION:
The brake pad wear indicator sensor is easily damaged. Do not use a lever to remove the sensor. Use fingers only.
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.




