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Fuel Handling Precautions: Notes

The following information lists basic precautions which must be observed if fuel is to be handled safely. It also outlines other areas of risk which must not be ignored. As this information is issued for basic guidance only, consult your local Fire Department where any doubt as to personal and environmental safety exists - See also Health and Safety Precautions.

General precautions 

Always have the correct type of fire extinguisher containing Foam, CO2, Gas or powder accessible when handling or draining fuel or dismantling fuel systems. Fire extinguishers must also be located in areas where fuel is stored.

Make sure that suitable warning signs are exhibited.

Keep all sources of ignition well away from areas where fuel is being handled.

Make sure that any leadlamps are flameproof and kept clear of spillage.

WARNING: Do not disassemble or reassemble fuel system components whilst vehicle is over a pit.
WARNING: No one should be permitted to repair components associated with fuel without first having specialist training.

Always disconnect the vehicle battery before carrying out disassembly, reassembly or draining work on a fuel system.

Fuel tank and system draining 

Draining must be carried out in accordance with the procedures given in the relevant Fuel System section of this information.

WARNING: Never drain fuel or work on a fuel system while the vehicle is over a pit. Extraction or draining of fuel must be carried out in a well ventilated area.
WARNING: Never switch on or operate mobile (cellular) phones in the vicinity of vehicles when operations are being carried out on the fuel system.
WARNING: Always attach fuel vapor warning labels to fuel tanks immediately after draining.
WARNING: Containers used for storing fuel must be clearly marked with the contents and placed in a safe storage area which meets the requirements of the local authority.
CAUTION: Some fuel lines are now installed with 'quick release' connectors. If a connector is damaged, no attempt must be made to repair the connector, a new fuel line and connector(s) assembly must be installed.

Always release pipe clips fully before attempting to disconnect fuel pipes.