Transfer Case: Specifications

SEALERS AND LUBRICANTS

Item	Specification
* Recommended oil	Shell TF 0753
Capacity - Wet and dry fill	1.5 liters, (2.6 pints) (1.5 US quarts)
Input shaft splines grease	Weicon TL7391
Sealant	STC 50550 or Loctite 5900

* CAUTION: Do not use any lubricant other than that specified

GENERAL SPECIFICATION

Item	Specification
Make	Magna Steyr
Model	DD295
Type	Two speed, permanent four wheel drive transfer box having synchronized shift on the move facility with an actively controlled wet clutch and 50/50 torque split across the center differential
Clutch type	Wet, multi-plate
Maximum torque capacity	2500 Nm (1842.5 lb.ft)
Ratios:
High Low	1:1 2.93:1
Maximum shift speeds, Manual Gearbox:
High to low ratio Low to high ratio	20 kph (12.4 mph) 60 kph (37.2 mph)
Maximum shift speeds, Automatic Transmission:
High to low ratio Low to high ratio	40 kph (24.8 mph) 60 kph (37.2 mph)

NOTE: ** New 'Patchlock' Torx bolts must be fitted.

TORQUE SPECIFICATIONS

Description	Nm	lb-ft
Transfer case fluid drain plug	22	16
Transfer case fluid level/filler plug	22	16
Fuel tank heat shield nuts/bolts	10	7
** Rear drive shaft M12 Torx screws	150	111
Rear drive shaft M10 Torx screws	73	54
** Front driveshaft Torx screws
Stage 1	45	33
Stage 2	Further 90°	Further 90°
Drive shaft center bearing bolts	30	22
Transmission support insulator	60	44
Wiring harness securing bolts	10	7
Fuel line support bracket bolts	10	7
Transfer case retaining bolts	45	33
Earth cable bolt (2010 Model Year onwards)	15	11