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Home >> Land Rover >> 2012 >> LR4 HSE Lux >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case >> Transfer Case >> In-Vehicle Repair >> Transfer Case Front Output Shaft Seal V6 4.0L Petrol >> Removal

Transfer Case Front Output Shaft Seal V6 4.0L Petrol: Removal

  1. Disconnect the battery ground cable. Refer to Specifications .
    2. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  2. Raise and support the vehicle.
  3. Drain the transfer case fluid. See TRANSFER CASE DRAINING AND FILLING .
  4. Remove the transfer case. See TRANSFER CASE - 4.0L .
  5. With assistance, secure the transfer case with its transmission mating face down on a flat surface.
    • Secure with 2 bolts.
    6. WARNING: Eye protection must be worn.
  6. Remove the shift motor.
    • Remove the 4 bolts.
    • Remove any debris from the bolt holes.
    GJ0013198
    7. WARNING: Eye protection must be worn.
  7. Remove 17 Torx bolts securing the transfer casings.
    • The two bolts indicated remain fully tightened.
    • Remove any debris from the bolt holes.
    GJ0013199
  8. With assistance, release the transfer case and secure with the rear face of the transfer case facing down on a flat surface.
    9. WARNING: Eye protection must be worn.
    CAUTION: Care must be taken to avoid damage to the mating surfaces.
  9. Remove the front half of the transfer case.
    • Remove the remaining 2 Torx bolts.
    • Remove any debris from the bolt holes.
    • Use a soft faced mallet.
    GJ0013200
    10. CAUTION: Note the fitted position of the special washers.
  10. Remove the 2 special washers.
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  11. Remove the input shaft and oil pump assembly.
    • Release the fluid pump pickup line.
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  12. Remove the front output flange.
    • Compress the snap ring.
    • Press the flange through the bearing.
    • Remove and discard the snap ring.
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    13. CAUTION: Care must be taken to avoid damage to the seal register and running surface.
  13. Remove the output flange seal.
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  14. Remove the output flange bearing.
    GJ0013205
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