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Home >> Land Rover >> 2012 >> LR4 HSE Lux >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case >> Transfer Case >> In-Vehicle Repair >> Transfer Case Front Output Shaft Seal V6 4.0L Petrol >> Installation

Transfer Case Front Output Shaft Seal V6 4.0L Petrol: Installation

  1. Remove the sealant from the transfer case mating faces.
  2. Clean the magnetic filter.
    3. CAUTION: The chamfer on the bearing inner track must face the seal.
  3. Using the special tool, install the output flange bearing.
    • Clean the components mating faces.
    GJ0013206
  4. Using the special tool, install a new oil seal.
    • Clean the component mating faces.
    • Grease the new seal.
    GJ0013207
    5. CAUTION: Centralize the snap ring in the snap ring groove before installing the output flange.
    CAUTION: Extreme care is necessary to make sure the snap ring enters the bearing squarely.
  5. Using the special tool and with assistance, install the drive flange.
    • Clean the component mating faces.
    • Install a new snap ring.
    • Make sure the snap ring is fully engaged and retains the drive flange.
    GJ0013208
    6. CAUTION: Make sure the washers are installed correctly.
  6. Install the 2 special washers.
    • Clean the components.
    7. CAUTION: Make sure the oil pump is installed over its location peg.
  7. Install the input shaft and oil pump assembly.
    • Clean the components.
    • Secure the fluid pickup line.
    GJ0013209
  8. Apply a 2 mm bead of sealant to one surface of the transfer case mating face, as shown.
    • Clean the component mating faces.
    • Clean the dowels and dowel holes.
    GJ0013210
  9. Install the front half of the transfer case.
    • Evenly tighten the 2 Torx bolts shown to 35 Nm (26 lb.ft).
    GJ0013211
  10. With assistance, release the transfer case and secure with its transmission mating face down on a flat surface.
  11. Tighten the remaining Torx bolts to 35 Nm (26 lb.ft).
  12. Install the shift motor.
    • Clean the components.
    • Tighten the Torx bolts to 25 Nm (18 lb.ft).
  13. With assistance, release the transfer case.
    • Remove the 2 bolts.
  14. Install the transfer case. See TRANSFER CASE - 4.0L .
  15. Refill the transfer case with the recommended fluid. See TRANSFER CASE DRAINING AND FILLING .
  16. Connect the battery ground cable. Refer to Specifications .
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