LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Land Rover >> 2012 >> LR4 HSE Lux >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case >> Transfer Case >> In-Vehicle Repair >> Transfer Case Front Output Shaft Seal V8 5.0L Petrol >> Removal

Transfer Case Front Output Shaft Seal V8 5.0L Petrol: Removal

  1. Disconnect the battery ground cable. Refer to Specifications .
    2. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  2. Raise and support the vehicle.
  3. Drain the transfer case fluid. See TRANSFER CASE DRAINING AND FILLING .
  4. Remove the transfer case. See TRANSFER CASE - 5.0L .
  5. With assistance, secure the transfer case with its transmission mating face down on a flat surface.
    • Secure with 2 bolts.
    6. WARNING: Eye protection must be worn.
  6. Remove the shift motor.
    • Remove the 4 bolts.
    • Remove any debris from the bolt holes.
    GJ0013198
    7. WARNING: Eye protection must be worn.
  7. Remove 17 Torx bolts securing the transfer casings.
    • The two bolts indicated remain fully tightened.
    • Remove any debris from the bolt holes.
    GJ0013199
  8. With assistance, release the transfer case and secure with the rear face of the transfer case facing down on a flat surface.
    9. WARNING: Eye protection must be worn.
    CAUTION: Care must be taken to avoid damage to the mating surfaces.
  9. Remove the front half of the transfer case.
    • Remove the remaining 2 Torx bolts.
    • Remove any debris from the bolt holes.
    • Use a soft faced mallet.
    GJ0013200
    10. CAUTION: Note the fitted position of the special washers.
  10. Remove the 2 special washers.
    GJ0013201
  11. Remove the input shaft and oil pump assembly.
    • Release the fluid pump pickup line.
    GJ0013202
  12. Remove the front output flange.
    • Compress the snap ring.
    • Press the flange through the bearing.
    • Remove and discard the snap ring.
    GJ0013203
    13. CAUTION: Care must be taken to avoid damage to the seal register and running surface.
  13. Remove the output flange seal.
    GJ0013204
  14. Remove the output flange bearing.
    GJ0013205
scientia non olet · About LEMON Manuals