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Home >> Land Rover >> 2012 >> LR4 HSE Lux >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case >> Transfer Case >> In-Vehicle Repair >> Transfer Case Rear Output Shaft Seal V6 4.0L Petrol >> Installation

Transfer Case Rear Output Shaft Seal V6 4.0L Petrol: Installation

  1. Remove the sealant from the transfer case mating faces.
  2. Clean the magnetic filter.
    3. CAUTION: The chamfer on the bearing inner track must face the seal.
  3. Using the special tool, install the output flange bearing.
    • Clean the components mating faces.
    • Install the circlip.
    GJ0013221
  4. Using the special tool, install a new oil seal.
    • Clean the component mating faces.
    • Grease the new seal.
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    5. CAUTION: Centralize the snap ring in the snap ring groove before installing the output flange.
    CAUTION: Extreme care is necessary to make sure the snap ring enters the bearing squarely.
  5. Using the special tool and with assistance, install the drive flange.
    • Clean the component mating faces.
    • Install a new snap ring.
    • Make sure the snap ring is fully engaged and retains the drive flange.
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  6. Secure the rear half of the transfer case with its rear face down on a flat surface.
    7. NOTE: Rotate the differential to engage the splines.
  7. Install the differential module.
    • Clean the components.
    • Install the spacer.
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    8. NOTE: Rotate the assembly to engage the clutch plates.
    NOTE: Use circlip pliers to open the actuator levers.
  8. Install the clutch.
    • Clean the components.
    • Engage the actuator levers.
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    9. CAUTION: The dark links in the chain face up as shown.
    NOTE: The relieved splined inner diameter of the sprocket must face up as shown.
  9. Install the chain and sprocket.
    • Clean the components.
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  10. Apply a 2 mm bead of sealant to one surface of the transfer case mating face, as shown.
    • Clean the component mating faces.
    • Clean the dowels and dowel holes.
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  11. Install the front half of the transfer case.
    • Evenly tighten the 2 Torx bolts shown to 35 Nm (26 lb.ft).
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  12. Tighten the remaining Torx bolts to 35 Nm (26 lb.ft).
  13. Install the shift motor.
    • Clean the components.
    • Tighten the Torx bolts to 25 Nm (18 lb.ft).
  14. With assistance, release the transfer case from the flat surface.
    • Remove the 2 bolts.
  15. Install the transfer case. See TRANSFER CASE - 4.0L .
  16. Refill the transfer case with the recommended fluid. See TRANSFER CASE DRAINING AND FILLING .
  17. Connect the battery ground cable. Refer to Specifications .
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