Transfer Case V8 5.0L Petrol: Removal
- Disconnect the battery ground cable. Refer to Specifications .
- Raise and support the vehicle.
- Remove the transmission heat shield.
- Remove the 4 bolts.
- Remove the ground cable from the transfer box.
- Remove the bolt.
- Remove the transmission crossmember. Refer to Transmission Support Crossmember - 5.0L V8 Petrol .
- Release the front driveshaft from the transfer case drive flange.
- Remove the 6 Torx bolts and washers, discard the bolts.
- Using a suitable tie strap, reposition and secure the driveshaft to the exhaust system.
- Remove the fuel tank heat shield.
- Remove the 3 bolts and 2 nuts.
- Release the rear driveshaft from the transfer case drive flange.
- Remove the 6 Torx bolts and washers.
- Release the driveshaft center bearing mount.
- Remove the 2 driveshaft center bearing mount bolts.
- Using suitable securing strap, reposition and support the driveshaft.
- Disconnect the transfer case 3 electrical connectors.
- Release the wiring harness from the transfer case.
- Remove the 3 bolts.
- Release the clip.
- Disconnect the breather line.
- Depress the locking ring.
- Release the fuel line support bracket.
- Remove the 3 bolts.
- Support the transmission on a jack.
- Using a transmission jack, support the transfer case.
- With assistance, remove the transfer case.
- Remove the 8 bolts.
- Move the fuel hose support bracket aside.
- Remove the O-ring seal.
WARNING:
Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
CAUTION:
Mark the position of the driveshaft flange in relation to the drive pinion flange.
CAUTION:
To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
CAUTION:
Mark the position of the driveshaft flange in relation to the drive pinion flange.
CAUTION:
To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
CAUTION:
To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
CAUTION:
Always plug any open connections to prevent contamination.
WARNING:
Secure the component to the transmission jack.










