Four-Wheel Drive Systems: Notes
Transfer Box Component Location
| Item Number | Description |
|---|---|
| 1 | Instrument cluster |
| 2 | Range change selection switch |
| 3 | Transfer box |
| 4 | Central junction box (CJB) |
| 5 | Manual transmission output shaft speed sensor |
| 6 | Gear position sensor (manual transmission only) |
| 7 | Transfer box control module |
Transfer Box Exploded View
| Item Number | Description |
|---|---|
| 1 | Synchronisation spring |
| 2 | Differential assembly |
| 3 | Bolt, 6 off |
| 4 | Spacer ring |
| 5 | Shifting sleeve |
| 6 | Bolt, 3 off |
| 7 | Solenoid |
| 8 | Shifting element |
| 9 | Synchronisation spring |
| 10 | Circlip |
| 11 | Ball bearing |
| 12 | Rear housing |
| 13 | Circlip |
| 14 | Seal ring |
| 15 | Needle roller bearing |
| 16 | Rear output flange |
| 17 | Needle roller bearing |
| 18 | Bolt, 2 off |
| 19 | Selector fork position sensor |
| 20 | Bearing |
| 21 | Circlip |
| 22 | Transfer box motor assembly |
| 23 | Bolt, 4 off |
| 24 | Circlip |
| 25 | Shifting fork |
| 26 | Fork pin |
| 27 | Sliding block |
| 28 | Actuator assembly |
| 29 | Fill plug |
| 30 | Seal ring |
| 31 | Ball retention |
| 32 | Drain plug |
| 33 | Seal ring |
| 34 | Particle collector magnet |
| 35 | Sliding block |
| 36 | High/low shifting fork |
| 37 | O-ring |
| 38 | High/low fork pin |
| 39 | Circlip |
| 40 | Circlip |
| 41 | Clutch hub |
| 42 | Clutch friction plate, 10 off |
| 43 | Clutch steel plate, 10 off |
| 44 | Disc spring, 6 off |
| 45 | Clutch piston |
| 46 | Axial needle roller bearing |
| 47 | Transfer box motor lever assembly |
| 48 | Ball, 5 off |
| 49 | Transfer box motor lever assembly |
| 50 | Axial needle roller bearing |
| 51 | Needle roller bearing |
| 52 | Front output sprocket |
| 53 | Chain |
| 54 | Needle roller bearing |
| 55 | Sprocket |
| 56 | Circlip |
| 57 | Thrust washer |
| 58 | Spacer ring |
| 59 | Oil pump assembly |
| 60 | Needle roller bearing |
| 61 | Input shaft |
| 62 | O-ring |
| 63 | Circlip |
| 64 | Disc spring, 2 off |
| 65 | Bolt, 19 off |
| 66 | Dowel pin (2 off) |
| 67 | Front housing |
| 68 | Breather cartridge |
| 69 | Bearing |
| 70 | Circlip |
| 71 | Seal ring |
| 72 | Front output flange |
| 73 | Seal ring |
| 74 | Circlip |
| 75 | Bearing |