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Oil Pan Extension: Removal

NOTE: Removal steps in this procedure may contain installation details.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
  1. Disconnect the battery ground cable. Refer to SPECIFICATIONS information.
    2. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
  2. Raise and support the vehicle.
  3. Refer to: CRANKSHAFT PULLEY .
  4. Refer to: ENGINE 
  5. See Figure
    GJ0012147
  6. See Figure
    GJ0012148
  7. See Figure
    GJ0012149
  8. See Figure
    GJ0018837
  9. See Figure
    GJ0012137
  10. See Figure
    GJ0012845
  11. See Figure
    GJ0012846
  12. See Figure
    GJ0012847
    • Install the special tool.
    • Locking Tool (303-1448)
      GJ0012194
    14. CAUTION: The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    CAUTION: Make sure that no components fall off during removal.
    NOTE: Make sure that the crankshaft is not rotated.
    NOTE: Make sure the crankshaft and flexplate mating faces are clean before installation.
  14. See figure
    GJ0012815
    • Remove the special tool.
    • Locking Tool (303-1448)
      GJ0012194
  16. See Figure
    GJ0018838
  17. See Figure
    GJ0012851
  18. See Figure
    GJ0012849
  19. See Figure
    GJ0012852
  20. See Figure
    GJ0012853
    21. NOTE: The high-pressure fuel pumps are removed from the illustration for clarity.
  21. See figure
    GJ0012854
  22. See Figure
    GJ0012850
  23. See Figure
    GJ0012851
  24. See Figure
    GJ0012855
    25. CAUTION: Be prepared to collect escaping fluids.
  25. See figure
    GJ0012856
    26. CAUTION: Be prepared to collect escaping fluids.
  26. See figure
    GJ0012857
  27. See Figure
    GJ0012858
    28. CAUTION: Be prepared to collect escaping fluids.
  28. See figure
    GJ0012859
    29. CAUTION: Be prepared to collect escaping fluids.
  29. See figure
    GJ0012860
  30. See Figure
    GJ0012811
    31. NOTE: Discard the component.
  31. See figure
    GJ0012861
  32. See Figure
    GJ0012862
  33. See Figure
    GJ0018839
    34. NOTE: Make sure to use the aluminium lug provided on the oil pan extension to lever against.
  34. See figure
    GJ0012864
    35. NOTE: Do not disassemble further if the component is removed for access only.
  35. See figure
    GJ0012865
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